The headbox is at the heart of every paper machine. And within the headbox, sheet arrangement is one of the most underestimated levers for performance improvement.
When the energy profile isn’t right for the grade being produced, mills compensate – running heavier basis weights, consuming more refining energy, sacrificing machine speed. The fix is often closer than expected.
BTG’s NRGx headbox energy audit gives engineers a precise picture of what’s happening inside the headbox and how sheet configuration can be tailored to unlock real gains. The ten case studies below show what that looks like in practice – across different machines, grades, and operating conditions – with consistent results: stronger paper, lower basis weight, and measurable savings.
See how mills like yours found performance they didn’t know they were leaving on the table.
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