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PT Variability Reduction
Use data to discover the hidden potential of your production process
Statistical methods provide perfect means to improve process management for variability reduction
Process information management
Reduction of variability reduces costs, claims and downtime
Reduction of variability has various impacts on operational efficiency. With modern tools you can find new ways to reduce variability. Once you can reduce variability, you shift the average, and that shift can have huge monetary value.
dataPARC has various tools to help you to reduce variability.
SPC/SQC methods with dynamic control limits and behavioural rules helps to distinguish exceptional situation from normal process variation and alerts for proactive intervention.
Combine that with Smart Alarms and you have an analytics engine running on the background and providing alarms with versatile alarming rules for different stakeholders by e-mail or SMS.
Use Run Browser to contextualize data into grade runs and set the criteria to search for the Golden Run, the time period when you have achieved the desired performance in production, quality and costs. Compile that into Centerline with targets and control limits, and you have a tool drive a change, help every shift to run the process in similar way.
Virtual sensors and predictive models can be used to estimate quality properties based on continuous measurements. In addition, model tells you the dynamic impact of different factors to product quality. By controlling those factors better, you can secure more stable product quality also between test samples.
Benefits
- Reduced variable costs
- Reduced quality issues
- Reduced downtime
- Increased production
- Improved safety
Moving manufacturing forward
BTG integrates solutions for sustainable gains in business performance across your operations
Best in-class solutions
Leading-edge product application solutions deliver best-in-class solution for manufacturing
Proven cross-mill benefits
An integrated whole-of-mill approach that unlock new levels of process optimization
Trusted at every level
Measurable performance gains that support operational, maintenance and project professionals
Value added services
- BTG’s Mütek lab devices create cost savings through optimized chemical dosage and reliable, stable operation
- A new, fast and accurate method to optimize polymer dosage for dewatering processes in ‘ effluent treatment
- BTG’s Mütek PCD opens up new options for measurement of grain products, raw materials, additives and finished products
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